Currently viewing the category: "failure elimination"

If you have had some level of classic reliability or maintenance-related training, then you may have likely at least had an exposure to some of the more commonly used metrics such as OEE (Overall Equipment Effectiveness) and MTBF (Mean Time Between Failure). Both of these metrics can be very informative and drive some specific behaviors […]

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Introduction

Let’s face it. Often times, our proactive maintenance strategies are a mess (I decided to just get that out there in the first sentence and not try to dance around the issue). Show of virtual hands, Thumbs Up if you feel that your proactive maintenance plan is the right one for you – one […]

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Can we agree on one thing?   When considering the tasks that we perform on a daily basis as a maintenance organization, there is a one-right way to do them?  I am not saying that I know the answer, but I believe that there is one-right way to rebuild a Goulds HT3196 LTX pump.    I […]

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Lets get one thing out on the table before we get started; perfection is unobtainable.
No matter how much we try, there will always be an unlimited capacity for personal improvement, for team improvement…so much more out there.   When we can accept this idea, the future becomes pretty exciting.

What does any of this […]

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“My maintenance staff are highly trained and do not like using procedures.”

                                                                                         –     Unnamed Maintenance Supervisor

 If the statement above is valid, and the cost of asset failure is not important to our operation, then your staff must have an unlimited and infallible memory – congratulations! 

Human error rate […]

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If an organization is in reactive maintenance and management decided they need to move to proactive maintenance, one must ask themselves the question, “How hard is it to move from Reactive to Proactive Maintenance?”.  Changing from reactive to proactive maintenance requires a total different way of thinking, executing, and managing asset […]

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The P-F Interval Made Simple

As explained by: Ricky Smith, CMRP

The Conversation Begins!

In the world of Maintenance and Reliability one may read information which sometimes becomes a little confusing. I wanted to provide a simple understanding of the P-F Curve and how […]

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Repeatable, effective maintenance procedures are seen as “not required” by most maintenance organizations however this couldn’t be further from the truth.  Over my career I have seen thousands of examples of human variation creating equipment failure at the wrong time. We as humans are built to produce variation in almost everything we do. Most people […]

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If you are executing Preventive Maintenance on equipment that continues to break down or your maintenance cost continues to increase I recommend you read this article on the 10% Rule of Preventive Maintenance. This short explanation of the 10% Rule of PM may be what you need to take that next step […]

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“PM Procedures are not Built to Stand Alone – Without Effective Replacement / Restoration Procedures Failures will Continue”

In the field of maintenance the traditional approach has been to rely upon the intuitive knowledge and skill of the crafts-persons who conduct it. There is a great deal of pride of workmanship and, […]

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