Currently viewing the category: "Maintenance Procedures"

“PM Procedures are not Built to Stand Alone – Without Effective Replacement / Restoration Procedures Failures will Continue”

In the field of maintenance the traditional approach has been to rely upon the intuitive knowledge and skill of the crafts-persons who conduct it. There is a great deal of pride of workmanship and, […]

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You must read this email I received recently, it is a wonderful incite into the problems most Maintenance Managers Face based on Maintenance Technician Feedback

Ricky,

I received some positive feedback from the two maintenance fitters sitting in with myself on your session on maintenance of hydraulic systems.

It was interesting afterwards, the comment was, “we know […]

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MAINTENANCE MANAGEMENT PHILOSOPHY  -1979

Alumax Mt Holly

by John Day PE, Maintenance and Engineering Manager

(1 of 3 plants worldwide ever to be certified as ”World Class Maintenance”)

Alumax of SC began development of the maintenance management concept with […]

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Failure Reporting Process Map for MTBF – Just my thoughts

How good is your organization at identifying failures? Of course you see failures when they occur, but can you identify when recurring failures are creating serious equipment reliability issues? Most companies begin applying RCA or RCFA to […]

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It may be hard to believe, but the success or failure of your shutdown (outage, turnaround) is determined long before you shutdown the equipment and begin the event.  While many treat the shutdown as a marathon event that must be survived, the insightful amongst us know that it is the actions […]

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 Look at this Picture Closely

I am sure many of you are having problems with your Lubrication Program however it may not be apparent to you.  Take a tour of your facility and look for these signs of a problem.

– Open Oil Containers which are used to fill gearboxes, hydraulic […]

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Does it seem like every day it is the same old thing and even though you try your best to make improvements in equipment reliability, they never seem to stick? I know the feeling, and it is frustrating. What if you could improve equipment reliability in seven days? I know what you are […]

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 In the world of Preventive Maintenance their are all types of information which can be found.  This is what I consider the one of the best methods to determine the maturity of your current PM Program. A while back I developed this matrix with others I trust in this area. It was […]

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What does this graph tell you? Does this organization have an effective PM Program? NO

To be honest with you I see this type of data all the time and the owners of this data think there PM program is working. This graph just came from an unnamed plant. This graph […]

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Maintenance Planning and Scheduling are key elements that influence the true success of any organization. Many times we have a planner or planner/scheduler, but do not know how to use him or her effectively or efficiently. When we talk about maintenance planning, we are talking about higher wrench time. At this time of economic […]

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