Currently viewing the category: "Reliability Processes"

“Tired of Fighting Hydraulic System Failures?”

Lack of maintenance of hydraulic systems is the leading cause of component and system failure yet most maintenance personnel don’t understand proper maintenance techniques of a hydraulic system. The basic foundation to perform proper maintenance on a hydraulic system […]

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“The  best way to predict the future is to create it”
–  Peter  Drucker

How does an organization evolve to the next level of Maintenance and/or Reliability Maturity? This question has been asked by Maintenance and Reliability Managers for as long as I can remember. Over the years I have […]

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by Ron Thomas

(Excerpt taken from Chapter 5.3, Rules of Thumb for Maintenance and Reliability Engineers)

Performance measurement is a fundamental principle of management. The measurement of performance is important because it identifies current performance gaps between current and desired performance and provides indication of progress towards closing the gaps. […]

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Proactive Maintenance Foundational Requirement # 1 –  “Striking the Right Balance Between PM and PdM”

Having the right balance between PM and PdM is key to successful identification of proactive work. Identify how the PF Curve works with Proactive Maintenance vs Reactive Maintenance . The early detection of a defect on […]

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MAINTENANCE MANAGEMENT PHILOSOPHY  -1979

Alumax Mt Holly

by John Day PE, Maintenance and Engineering Manager

(1 of 3 plants worldwide ever to be certified as ”World Class Maintenance”)

Alumax of SC began development of the maintenance management concept with […]

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Failure Reporting Process Map for MTBF – Just my thoughts

How good is your organization at identifying failures? Of course you see failures when they occur, but can you identify when recurring failures are creating serious equipment reliability issues? Most companies begin applying RCA or RCFA to […]

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 You’ve gotten buy-in from the boss by showing him how much money the organization can make from a good Failure Reporting  Plan (FRACAS). He said, “Great idea! Now go make it happen.” How many new ideas have you seen come and go in your organization? I have […]

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 Look at this Picture Closely

I am sure many of you are having problems with your Lubrication Program however it may not be apparent to you.  Take a tour of your facility and look for these signs of a problem.

– Open Oil Containers which are used to fill gearboxes, hydraulic […]

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Does it seem like every day it is the same old thing and even though you try your best to make improvements in equipment reliability, they never seem to stick? I know the feeling, and it is frustrating. What if you could improve equipment reliability in seven days? I know what you are […]

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 In the world of Preventive Maintenance their are all types of information which can be found.  This is what I consider the one of the best methods to determine the maturity of your current PM Program. A while back I developed this matrix with others I trust in this area. It was […]

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